Push/pull force detection (EC.P)

Intelligent push/pull force monitoring of e-chains®

You have to control the push/pull forces on energy chains. Wherever forces increase, there is also increased breakage risk. EC.P sensors give you full control, including recommending shutdown. Can be used in any e-chain®, unsupported or gliding. These sensors work even with changing loads and fluctuating environmental parameters. Count on it: we can handle pressure.

Discover EC.P functionality in 70 seconds

The EC.P (EC = e-chain P = pull force) sensor is mounted on the (floating) moving end of the e-chain.
There, it measures pull forces applied to the e-chain.
If force thresholds are exceeded, the sensor reports the event and, as necessary switches off; the system to prevent expensive damage to the system.

EC.P application examples

Gliding applications
Great material load due to heat
Dust and dirt

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Installation instructions for i.Sense EC.P

Assembly Overview:

Simple clear diagrams on 16 pages.
13 steps for the correct installation of the EC.B module
Includes other required materials and tools.

Download installation instructions

What is EC.P and how does it work?

Video contents

Why do you need an EC.P system?
What does the EC.P system consist of?
How does a force measurement on an echain® work?
Advantages of an EC.P system

Application examples with smart plastics

smart examples with e-chain®, chainflex® cables and bearings.

Industry: Automotive

Intelligent Breakage Monitoring in 22 Ton Driving Simulator

Which smart plastics technology is used?
P4.1 roller chain, i.Sense EC.B, chainflex cables

Why is it used?
Increase in plant safety and availability; complete project implementation from a single source; smart early warning system.

Learn more about this solution

Industry: Crane

Longest travel with smart roller chain system

Which smart plastics technology is used?
i.Sense EC.P for permanent monitoring of the system

Why is it used?
The system includes intelligent sensors for monitoring the pull/push forces, which can be used for an emergency shutdown in the event of increased forces.

Industry: Crane

Smart shipyard cranes in successful use for years

Which smart plastics technology is used?
Roller energy chains with the iSense EC.P pull/push force detectio.

Why is it used?
To avoid system damage and failures through preventive maintenance or remote intervention.

Industry: Crane

Complete smart plastics package on RMG crane

Which smart plastics technology is used?
EC.P for push/pull forces, EC.B for chain breaks, CF.P for measuring tensile force on cables, EC.M for movement data and EC.W for measuring abrasion and a predictive maintenance system.

Why is it used?
The customer now has full control, overview and safety.

Industry: Automotive

Austrian automotive parts supplier uses smart plastics

Which smart plastics technology is used?
EC.B sensor for breakage monitoring + EC.W for measurement of the abrasion along the e-chain®.

Why is it used?
For the customer, it is important that subsequent damage to the equipment be prevented in the event of chain breakage.

Industry: Transport

Predictive maintenance in train washing station

Which smart plastics technology is used?
EC.M motion sensor, EC.W abrasion sensor, EC.B breakage sensor, i.Cee:plus to evaluate data, i.Cee:net to transfer to dashboard.

Why is it used?
The built-in components ensure that, if damage occurs, the machine is shut down to provide an optimum maintenance plan.

Bread wrapping machine with smart plastics

Industry: Packaging

"igus® CF.Q condition monitoring can prevent failure of machines with high output"

Which smart plastics technology is used?
E4.1L e-chains® and chainflex® cables pre-assembled as a readychain, CF.Q isense sensors, Module Connect connector.

Why is it used?
The isense sensors with CF.Q module detect core ruptures before they occur and save the user high downtime costs.

Güdel measuring machine with smart plastics

Industry: Robotics

Predictive maintenance planning for linear robot

Which smart plastics technology is used?
EC.M sensor for motion data and EC.W sensor for the measurement of abrasion along the energy chain

Why is it used?
The two sensors transfer the measured values via the i.com module (now i.Cee module) directly to Güdel's condition monitoring system, which evaluates the data and makes maintenance predictable.

Industry: Mining

Smart plastics in aluminum oxide production

Which smart plastics technology is used?
EC. P System as a cleaning or maintenance reminder.

Why is it used?
The heavy dust arising during the movement of bauxite is an enormous stress, especially for moving machine components.

Industry: Wastewater and sewage treatment plants

Smart sensors in sewage treatment plant pipelines prevent failures before they occur.

Which smart plastics technology is used?
EC. P pull force monitoring system for the energy chain

Why is it used?
The EC. P module is used to shut down the plant in an emergency so that the damage can be rectified or total damage is avoided.

Industry: Agriculture

Smart bearings in agricultural machinery

Which smart plastics technology is used?
i.Sense bushing

Why is it used?
The smart bearings reports the current condition of components and how worn they are.

Contact a smart plastics expert now

Application examples with smart plastics

smart examples with e-chain®, chainflex® cables and bearings.

Industry: Automotive

Intelligent Breakage Monitoring in 22 Ton Driving Simulator

Which smart plastics technology is used?
P4.1 roller chain, i.Sense EC.B, chainflex cables

Why is it used?
Increase in plant safety and availability; complete project implementation from a single source; smart early warning system.

Learn more about this solution

Industry: Crane

Longest travel with smart roller chain system

Which smart plastics technology is used?
i.Sense EC.P for permanent monitoring of the system

Why is it used?
The system includes intelligent sensors for monitoring the pull/push forces, which can be used for an emergency shutdown in the event of increased forces.

Industry: Crane

Smart shipyard cranes in successful use for years

Which smart plastics technology is used?
Roller energy chains with the iSense EC.P pull/push force detectio.

Why is it used?
To avoid system damage and failures through preventive maintenance or remote intervention.

Industry: Crane

Complete smart plastics package on RMG crane

Why is it used?
The customer now has full control, overview and safety.

Industry: Automotive

Austrian automotive parts supplier uses smart plastics

Which smart plastics technology is used?
EC.B sensor for breakage monitoring + EC.W for measurement of the abrasion along the e-chain®.

Why is it used?
For the customer, it is important that subsequent damage to the equipment be prevented in the event of chain breakage.

Learn more about this solution

Industry: Transport

Predictive maintenance in train washing station

Which smart plastics technology is used?
EC.M motion sensor, EC.W abrasion sensor, EC.B breakage sensor, i.Cee:plus to evaluate data, i.Cee:net to transfer to dashboard.

Why is it used?
The built-in components ensure that, if damage occurs, the machine is shut down to provide an optimum maintenance plan.

Industry: Packaging

"igus® CF.Q condition monitoring can prevent failure of machines with high output"

Which smart plastics technology is used?
E4.1L e-chains® and chainflex® cables pre-assembled as a readychain, CF.Q isense sensors, Module Connect connector.

Why is it used?
The isense sensors with CF.Q module detect core ruptures before they occur and save the user high downtime costs.

Industry: Robotics

Predictive maintenance planning for linear robot

Which smart plastics technology is used?
EC.M sensor for motion data and EC.W sensor for the measurement of abrasion along the energy chain

Industry: Mining

Smart plastics in aluminum oxide production

Which smart plastics technology is used?
EC. P System as a cleaning or maintenance reminder.

Why is it used?
The heavy dust arising during the movement of bauxite is an enormous stress, especially for moving machine components.

Learn more about this solution

Industry: Wastewater and sewage treatment plants

Smart sensors in sewage treatment plant pipelines prevent failures before they occur.

Which smart plastics technology is used?
EC. P pull force monitoring system for the energy chain

Why is it used?
The EC. P module is used to shut down the plant in an emergency so that the damage can be rectified or total damage is avoided.

Industry: Agriculture

Smart bearings in agricultural machinery

Which smart plastics technology is used?
i.Sense bushing

Why is it used?
The smart bearings reports the current condition of components and how worn they are.

Contact a smart plastics expert now

Smart e-chain® and cables

Use smart plastics to stay abreast of how your chain is doing.
Our intelligent e-chain® systems are already reliably in use in hundreds of thousands of applications.

Learn More

Smart bearing technology

Don't let a defective plain bearing ruin your day.
Smart plain bearings are great for sensitive or hard-to-reach spots on a machine, since they allow the bearing's condition to be assessed at any time.

Learn More

Smart Applications

Customer application examples with smart plastics
Whether a new project for Industry 4.0 or efficiency-driven retrofitting - our smart plastics solutions can be individually adapted to any system.

Learn More

Download the smart plastics brochure

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Contact a smart e-chain® expert

Contact an expert now