Breakage detection

Breakage detection (EC.B) for e-chains®

Unfortunate circumstances – not always a chain failure

Discover EC.B functionality in 82 seconds

  • Module (EC = e-chain B = break detection) detects breaks in individual chain links
  • A rope is passed through the e-chain and tightened to record any change in length and report it to the EC.B. sensor.
  • This detects chain breaks, shuts down the system and prevents further damage
  • All the information is stored on an SD card for analysis.

EC.B application examples

  • Gliding applications
  • Great material load due to heat
  • Dust and dirt

Browse interactive 3D models of various cable carriers and cables

3d models

Mounting instructions for i.Sense EC.B

Mounting instructions for i.Sense EC.B

Assembly Overview:

  • Simple clear diagrams on 16 pages.
  • 13 steps for the correct installation of the EC.B module
  • Includes other required materials and tools.

How does EC.B work?


  • What is breakage detection EC.B in an energy chain?
  • Why is EC.B breakage detection used at all?
  • How is the EC.B system designed?
  • What is the use of the EC.B system?

EC.B mounted on a container crane

  • The EC.B (EC = e-chain®, B = break detection) module is installed on the moving end of the e-chain®
  • Special mounting brackets allow the EC.B. sensor to be mounted on the moving end of the e-chain®
  • Supplementing break detection (EC.B) with an EC.M (EC = e-chain®, M = motion) sensor moves the system from mere condition monitoring to undefined. The additional measured values (speed, acceleration and temperature) allow the system to calculate service life and display maintenance times.
smart plastics dashboard
i.Cee dashboard

Application examples with smart plastics

smart examples with e-chain®, chainflex® cables and bearings.

Intelligent Breakage Monitoring in 22 Ton Driving Simulator

Intelligent Breakage Monitoring in 22 Ton Driving Simulator

Longest travel with smart roller chain system

Longest travel with smart roller chain system

Smart shipyard cranes in successful use for years

RMG crane

Complete smart plastics package on RMG crane

Austrian automotive parts supplier uses smart plastics

Austrian automotive parts supplier uses smart plastics

White paper rol e-chain

Predictive maintenance in train washing station

Bread wrapping machine with smart plastics

"igus® CF.Q condition monitoring can prevent failure of machines with high output"

Güdel measuring machine with smart plastics

Predictive maintenance planning for linear robot

Smart plastics in aluminum oxide production

Smart plastics in aluminum oxide production

Wastewater and sewage treatment plants

Smart sensors in sewage treatment plant pipelines prevent failures before they occur.

Smart bearings in agricultural machinery

Smart bearings in agricultural machinery

Smart e-chain® and cables

Smart Plastics e-chain® and cables

Smart bearing technology

Smart plain bearings

Smart Applications

Smart applications

Download the smart plastics brochure

Contact a smart e-chain® expert