Drag Chains for Double Girder Overhead Cranes

Enhancing Efficiency in Double Girder Overhead Cranes

Advantages of igus crane girder products:

  • Low noise and vibration
  • Less installation space and weight
  • Lifetime calculation
  • Fast delivery
  • Easy installation
  • Cost-effective and low maintenance
  • Complete system or individual components from batch size 1
White paper cable festoon systems in steel plants

Efficient energy supply for overhead bridge crane

  • Advantages and disadvantages of energy chain systems and cable festoon systems for steelworks cranes
  • The most innovative solution for cranes for steel plants
  • Future technologies: roller energy chains

Shop double girder overhead crane parts and functions

E4.1_baukasten

Energy chain system E4.1

  • More stability with smaller dimensions
  • Long service life even under abrasive environmental conditions
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guidefast guide rail

  • Lateral attachment to the crane girder
  • Easy installation, up to 80% time savings compared to conventional guides
E4_1light

E4.1L energy chain system

  • Combines the stability of the E4.1 with the accessibility of the E2/000
  • Reduced weight
e-chains_E4Q.44

E4Q energy chain system

  • Especially suitable for self-supporting and long travel distances
  • Save installation time and costs through tool-free opening and closing
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E4.1R energy chain

  • Optionally rolling or sliding
  • For use on cranes with not so high additional loads
  • Noise and vibration reduced
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Guide troughs

  • U-shaped steel guide troughs for the E2 mini energy chains (series 10 and B15) and zipper chain (series 15) energy chains
  • Outer height of trough side part: 48mm
Konesko Jib crane - after

Condition monitoring | i.Sense

  • Non-stop condition monitoring
  • In the event of problems, the software can initiate an emergency stop to avoid damage
  • Increases operational safety
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Cables for moving applications

  • Cables for moving applications
  • With up to 4 years warranty
  • E.g. motor cables CF34 and CF35 with improved temperature stability
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Floating moving end

  • As compensation in the case of long travels 
  • Small, lightweight and cost-effective
  • Compatible with i.Sense EC.P
  • Can be used for various energy supply systems
cable festoon system infographic

The Challenges of Cable Festoon Systems

Slab handling crane

Heat and dust: energy chains for a Double girder EOT crane in adverse conditions

Crane in cement plant

Crane in cement plant

Chemical-resistant indoor crane

Chemical-resistant indoor crane

Bridge crane in metal processing

Indoor crane in metal processing

Bridge crane in steelworks

Overhead Bridge crane in steelworks

Gantry cranes in concrete plant

Overhead Gantry crane in concrete plant

70m crane track in waste incineration plant

Double girder bridge crane track in waste incineration plant

Indoor crane: 50% more storage space

Double girder gantry crane: 50% more storage space

Indoor cranes in the foundry

Indoor cranes in the foundry

Coil crane in steelworks

Coil crane in steelworks

gantry crane

guidefast system for gantry crane

Double girder vs single girder crane

  • Cost-Effective: Single girder cranes use fewer materials and have a simpler design, reducing costs.
  • Efficient Use of Space: Ideal for areas with limited vertical space, offering superior hook approaches.
  • Easy Installation and Maintenance: Simpler structure makes them easier to install, service, and maintain.
  • Lower Building Load: Reduced deadweight means less structural support is needed
  • Limited Capacity: Typically up to 15-20 tons, not suitable for very heavy loads.
  • Lower Hook Height: The hoist under the girder limits lifting height.
  • Fewer Features: Adding components like walkways or cabs can be challenging and costly​
  • Single girder cranes typically handle up to 15-20 tons, while double girder cranes can lift up to 500 tons, making them suitable for more demanding industrial tasks
  • Higher Load Capacity: Can lift heavier loads, often up to 500 tons.
  • Greater Hook Height: The hoist can be placed between or on top of the girders, providing more lifting height.
  • Versatility: Can accommodate additional features and are suitable for both indoor and outdoor use.
  • Stability and Safety: Better for frequent heavy lifting and offers enhanced stability
  • Higher Costs: More materials and complex design increase initial costs and setup.
  • Space Requirements: Requires more overhead space and additional structural support.
  • Complex Maintenance: More sophisticated components can demand specialized maintenance
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System Comparison: e-chain systems instead of festooning

microflizz vs busbars

System Comparison: e-chain systems instead of busbar systems


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