Entertainment Rigging Solutions: Reliable, Quiet, and Invisible

Elevate Your Stage with igus® Motion Plastics®

Benefits of igus entertainment rigging technology:

  • Energy and data cables and hydraulic hoses guided in one system
  • Quiet - 32 dB(A) - and low vibration
  • Lightweight
  • For confined spaces or very high loads
  • High speeds and acceleration
  • Robust and easy to install
  • Simple installation and quick maintenance or repairs

Entertainment rigging, stage rigging and stage lighting solutions

Stage Rigging Solutions

IGUS_3DSTILL_stage_technology_theater_3

Stage Lighting Equipment

IGUS_GEN_products_for_stage_lighting_equipment
Whitepaper

Vertical chain hoists in stage rigging

1. Electric chain hoists: Cable drum for e-chains – no slip ring

  • Guide different media in one system: electricity, data, fiber optics.
  • Energy chain can be deflected for a variety of uses
  • Quiet and low-vibration
  • Add or replace cables easily
  • Upon request completely harnessed with cables and connectors
  • Manufactured according to the DIN EN 17206 standard and DGUV principle 315-390
ECS_PROD_e-spool_theater_details

ECS_PROD_microphone_motor_reeler_30m_design_study_DE_1.png

Design study: Microphone Motor Reeler, 30 meters

  • Uninterrupted audio transmission without slip ring
  • Cables can be replaced easily
  • Easy, space-saving installation, no additional load-bearing element necessary
  • No manual work at height
  • Manufactured according to DIN EN 17206 and DGUV Principle 315-390

2. Zig-zag system

  • Quiet and low vibration
  • No tensile strain on the cables
  • Add or replace cables easily
  • Guide different media in one system: electricity... data... fiber optics...
  • In projects with travels of up to 40m and more
ECS_PROD_iset_zick-zick_overview

Stage lighting truss systems

Low-cost zig-zag

Design study: Low-cost zig-zag e-chain®

  • More than 50% weight reduction and thus higher payload
  • Price reduced by up to 50% compared to the standard zig zag basket
  • Lower drive power thanks to weight reduction

3. Two-component heavy-duty plain bearing

  • High mechanical load capacity with low wear
  • Cost-effective due to injection moulding
  • Lubrication-free dry operation
IGL_PROD_iglidur_Q3E
BRG_AP_bearings_in_stage_lift_DE_1.jpg

Entertainment Rigging Customer Applications

Moveable stage platforms

Moveable stage platforms

Robotic camera in news studio

Robotic camera in news studio

Crossbeams

Efficient and Safe Theatrical Rigging for Modern Event Halls

Crossbeams

Stage lighting rigging with spring cable drums for a movable nightclub ceiling

Crossbeams

Moveable ceiling construction above the stage

Entertainment Rigging FAQs

  1. Installing trusses, hoists, and cables
  2. Ensuring proper load distribution
  3. Implementing safety measures
  4. Managing complex control systems
  5. Coordinating with lighting, sound, design teams
  1. Automated rigging systems for precise control
  2. Computer-aided design for safer layouts
  3. Load cells for real-time weight monitoring
  4. Wireless control systems for flexible operation
  5. Energy-efficient LED lighting reducing power requirements
  6. Advanced materials for stronger, lighter equipment
  1. ANSI E1.6: Powered Hoist Systems
  2. ANSI E1.21: Temporary Ground-Supported Overhead Structures
  3. ANSI E1.47: Entertainment Technology - Recommended Guidelines for Entertainment Rigging System Inspections
  4. OSHA 1926 Subpart R: Steel Erection
  5. Local building codes and regulations
  1. Designing and implementing rigging plans
  2. Installing and testing rigging equipment
  3. Ensuring compliance with safety standards
  4. Operating rigging systems during performances
  5. Performing regular equipment inspections and maintenance
  6. Collaborating with other production departments
  7. Problem-solving unexpected issues during setup or shows
  1. Ensuring safety in dynamic environments
  2. Managing heavy loads in confined spaces
  3. Coordinating complex cue sequences
  4. Adapting to diverse venue layouts
  5. Balancing aesthetic needs with safety requirements
  6. Staying updated with evolving technology and standards
  7. Managing tight setup and teardown schedules
  • Permanence
    • Theater: Often semi-permanent
    • Concert: Usually temporary
  • Complexity
    • Theater: Complex scene changes
    • Concert: Focus on lighting/sound
  • Load Variability
    • Theater: Varies with scenes
    • Concert: More consistent
  • Speed of Changes
    • Theater: Slower, between scenes
    • Concert: Rapid, during performance
  • Customization
    • Theater: Highly customized per show
    • Concert: More standardized setups
  1. Energy-efficient LED lighting systems
  2. Lightweight, durable materials reducing transport emissions
  3. Reusable and modular rigging components
  4. Digital design tools minimizing material waste
  5. Energy-efficient motors and control systems
  6. Use of renewable energy sources in permanent installations
  7. Recycling programs for retired equipment
  1. AI-powered rigging control systems
  2. Augmented reality for rigging design and operation
  3. Advanced motion capture integration
  4. 3D-printed custom rigging components
  5. Increased use of carbon fiber and composite materials
  6. IoT-enabled equipment for predictive maintenance
  7. Virtual production techniques influencing rigging needs
The products (energy chains and chainflex cables) offered us a reliable solution for connecting the fixed supply points on the ground to the moving platforms. The special cables allow flexible movements without damage and extend maintenance intervals.

Attila Lukacs

GEPBER-Szinpad Kft.

During our discussions, the igus sales representative drew our attention to the e-spool flex solution."

MECAoctet

Whitepaper

Explore Our Brochure for Cutting-Edge Solutions in the Entertainment rigging Industry!

Contact Us

Questions or product information? Please contact:

chris porter
Chris Porter

Stage and Theater Industry Manager

(407) 676-0543 Email