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For the cable guidance in top drive systems of undefined, manufacturers and operators have so far been using so-called "service loops". However, these often create problems. The cables have no guidance, no defined bend radius, can slip in the service loop and in the worst case, break. In extremely windy conditions, the freely hanging service loop can get caught in the mast or on the sensors as well as the lighting system and be critically damaged. Replacement of the entire cable package is necessary.
A newly developed alternative to the service loops on vertical drilling rigs offers significantly longer service life under extremely unfavorable environmental conditions. In this white paper, you can find the following topics:
The new e-loop® 'ELP.TD.300' is a four-part design for hanging top drive applications. Cables in hanging undefined are protected and routed safely. Lines can be easily filled through the opening on the side.
Part No. | Inner width Bi [mm] | Outer width Ba [mm] | Bend radius [mm] | Max filling weight [kg/m]¹ |
---|---|---|---|---|
ELP.220.01.D | 150 | 220 | 380 | 50 |
ELP.300.01.D | 230 | 300 | 500 | 50 |
ELP.430.01.D | 360 | 430 | 625 | 70 |
ELP.TD.300.* | 230 | 300 | 500 | 50 |
Part No. | Inner width Bi [mm] | Outer width Ba [mm] | Bend radius [mm] | Max filling weight [kg/m]¹ |
---|---|---|---|---|
ELP.220.01.S | 150 | 220 | 175 | 50 |
ELP.300.01.S | 230 | 300 | 210 | 50 |
Reduction of costs by approx. 35% due to waiving the need to manufacture one-off products for projects.
As an alternative to the service loop, the e-loop® combines the advantages of a polymer e-chain® with those of a plastic-fiber rope that possesses high tensile strength. Ideal for the tensile forces are absorbed by the rope and passed through the mounting brackets into the support structure. As a result, the cables are completely free of strain. The modular e-loop® made of high-performance plastics ensures a defined bend radius of the cables and withstands vibrations and shocks.
igus® has developed the e-loop® as an alternative to the service loop so that cables with large cross sections and heavy weights can be guided safely in hanging applications. The energy supply system is a round, three-dimensional modular system that can move strain-relieved cables with a defined bend radius. The cables can be used individually and replaced in case of maintenance. The chain links are also replaceable at any time.
The new energy supply system from igus® is built around a high-strength plastic rope that absorbs the tensile forces of the cables. The rope is composed of a synthetic plastic fiber and is therefore shatter-proof, weather-resistant, flexible and corrosion-free.
Unhook, lay down, unscrew, exchange cable(s), screw shut, remount. That's all it takes regarding maintenance thanks to the simple modular setup of the e-chain®. For the rarest of cases you should always have a replacement chain at hand to avoid downtime.
igus® delivers the e-loop® in the way that you prefer: either completely assembled or fully harnessed, on a drum or on a pallet. There is a defined thread at the end of the e-loop® for additional mounting. Our installation team is happy to take care of the assembly.
The individual chain links are all secured with screw connections, so that no component can fall down.
Whether you're interested in end-to-end, fully assembled solutions or looking to build your own customizable project, let us assist you with a solution based on your specific application and requirements. Contact us via the form below or call us at (800) 521-2747 to discuss your project today!