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Continuous panel feed e-spool® flex 2.0

Space-saving cable reel without a slip ring

The e-spool flex 2.0 is the igus version of a cable drum without a slip ring. Cable diameters from 5mm up to 15mm can be used. The cable is always safely routed through a feed-through to ensure that it is properly wound up at all times.

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  • Without interruption (no slip ring) also for energy, data, fluids and air
  • Space-saving
  • Can be fitted universally
  • Constant tensile strain on the cable
  • Locking mechanism of the cable
  • Cost-effective
  • Cost-effective in the case of repair
  • Simple replacement of the used cable, therefore adaptable
  • Four configuration levels, adapted to respective customer requirements

Tested in the igus laboratory:e-spool flex pull-out forces and e-spool® flex mini extension length compared to the competitor product

  • No additional copper components in the system (apart from cable copper)
  • Parts are reusable
  • Less raw material required due to part repair instead of total replacement
  • Have your e-chain® recycled as part of the igus® "chainge recycling programme" at the end of its life cycle. Irrespective of the manufacturer. You can receive a chainge recycling programme voucher
  • igus® supports the circular economy of plastics and invests in chemical recycling

Drive options

Note: Please consider VDE 0298 Part 5 (Current carrying capacity and conversion factors for wound cables) when selecting your cables and when using e-spool flex

e-spool flex 2.0 with hand crank

Version H: with hand crank

Cable diameter: from 5 to 15mm
Extension length: ≤15m

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e-spool flex 2.0 with retaining spring and locking function

Version SP: with retaining spring and locking function
Cable diameter: from 5 to 15mm
Extension length: ≤15m

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e-spool flex 2.0 with retaining spring, locking function, and retraction brake

Version SB: with retaining spring, locking function, and retraction brake.
Cable diameter: from 5 to 15mm | Extension length: ≤15m

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e-spool flex mini

NEW: e-spool flex mini 2.0

The mini version of the proven e-spool flex 2.0 enables its user to conduct energy without interruption (that is, without a slip ring) or with data, air, or media (optional). Its modular system allows flexible adaptation to the application in question. Simply unwind: this principle can now also be applied to short cable lengths and very limited spaces. Twice the extension length of the competitor product, as verified by tests in the igus laboratory.

Please consider VDE 0298 part 5 (current carrying capacity and conversion factors for wound cables) for your cable selection and e-spool flex use

Learn more

NEW! e-spool flex accessories: Now with guide roller and brush attachment (optional)

e-spool flex brush attachment

Design study: brush attachment
Brush attachment for cleaning the cable before rolling it up.

e-spool flex guide roller

Design study: guide roller
Idler pulley for "around the corner" extension.

e-spool flex 2.0 white paper

White paper:

Slip ring-free cable reel with screw guide

With a newly developed cable reel for control panels, robot users avoid
"cable tangle" and tripping hazards in automated production. Since the new solution does not use slip rings, media, data and the power and signal supply of the emergency stop button can also be integrated into the system. Download the white paper to find out more.

  • Learn more
    • e-spool flex 2.0 white paper

    White paper:

    Slip ring-free cable reel with screw guide

    With a newly developed cable reel for control panels, robot users avoid
    "cable tangle" and tripping hazards in automated production. Since the new solution does not use slip rings, media, data and the power and signal supply of the emergency stop button can also be integrated into the system. Download the white paper to find out more.

  • Learn more

    • Structure of the e-spool flex 2.0

    e-spool® flex 2.0

    Cables or hoses are inserted into the e-spool in a spiral pattern

    e-spool® flex 2.0

    The e-spool flex in detail from the inside (from left): housing, worm guide, cables/hoses, winding housing

    e-spool® flex 2.0

    The e-spool flex in detail from the outside (from left): housing, worm guide, cables/hoses, winding housing

    e-spool® flex 2.0

    Detail: cable/hoses inserted in the worm guide

    e-spool® flex 2.0

    Extension lengths up to 15m possible

    e-spool® flex 2.0

    The e-spool flex 2.0 can be used wherever a cable must be moved freely during use and must be stowed away safely and cleanly after use

    Tested e-spool flex pull-out forces

    Tested for e-spool flex pull-out forces

    In its test laboratory, the largest in the industry, igus compared the e-spool flex with a competing product. The test evaluated the two products' pull-out forces.

    The results showed that the e-spool pull-out forces were about ten newtons, while those of the competing product were almost twice that.

    A: e-spool flex
    B: Competing product
    C: Pull-out force [N]D: Pull-out [m]

    Tested e-spool flex mini extension length

    Tested for the e-spool flex mini extension length

    In its test laboratory, the largest in the industry, igus compared the e-spool flex mini with a competing product. The test evaluated the two products' extension lengths.

    The results showed that the e-spool flex mini extension length was about three metres, while that of the competing product was only half that.

    Installation instructions

    The illustrated assembly aid enables you to assemble the e-spool flex 2.0 quickly and professionally.

    e-spool flex assembly instructions
    Download now (PDF)

    Possible uses for the e-spool flex 2.0

    e-spool flex on robots

    on industrial robots

    e-spool flex in the car repair shop

    in the car repair shop

    e-spool flex on platforms

    on platforms

    e-spool flex in the harbour

    in harbours

    e-spool flex in the warehouse

    in the warehouse

    Possible uses of the e-spool flex mini

    e-spool flex mini at the dentist's

    at the dentist's

    e-spool flex mini at charging stations for e-bikes

    at charging stations for e-bikes

    e-spool flex mini in the office

    in the office

    Discuss your project with an expert

    Whether you're interested in end-to-end, fully assembled solutions or looking to build your own customizable project, let us assist you with a solution based on your specific application and requirements. Contact us via the form below or call us at (800) 521-2747  to discuss your project today!